Custom Battery Charger Design & Assembly
Custom battery charger design and manufacturing with smart BMS, optimized for e-mobility, healthcare, and robotics.
Custom Battery Chargers
High Quality Tactical Solutions
Your Custom Battery Chargers Manufacturer
When standard charging solutions fall short, a custom lithium battery pack charger becomes essential. Not every battery pack accommodates a simple power supply; if application-side charging management is impractical and off-the-shelf chargers are unsuitable, a tailored solution is required. Our custom chargers are meticulously designed to align with the unique chemistry and mechanical specifications of your battery pack, ensuring optimal charging profiles.
We understand that battery chemistries vary significantly, and our chargers are engineered to interact seamlessly with each specific type. This precise matching of charger to battery pack unlocks advanced communication capabilities, which in turn maximizes battery lifespan and enhances overall system safety. By partnering with Yibai Energy, you gain access to custom chargers that are not only perfectly compatible with your battery packs but also contribute to the longevity and safety of your entire power system.
Our integrated approach ensures that your batteries are supplied with chargers optimized for maximum output and efficiency, meeting your specific power needs. We prioritize a holistic view, considering the entire charging ecosystem to deliver solutions that are both reliable and efficient. Our expertise in custom charger design allows us to address complex charging requirements, ensuring your battery packs perform at their peak throughout their operational life. By focusing on advanced communication and precise charging profiles, we provide a complete, integrated solution that empowers your applications with reliable and efficient power.
Our Process
With over 10 years of battery design experience, we offer a complete solution and rapid project management on every project for the design and manufacture of battery pack solutions.
Your Proposal
We provide comprehensive proposals, detailing all aspects of custom battery packs and our deliverables. This ensures your team makes informed decisions regarding scope, timeline, milestones, and additional services, laying the groundwork for a streamlined project.
Your Project
We deliver exceptional custom battery pack projects, managed by a dedicated project manager. We collaborate on design, engineering, certifications, and production ramp-up, ensuring efficient and successful outcomes.
Your Product
Our efficient manufacturing delivers reliable, repeatable battery products. We provide on-time delivery and adaptable stock management.
How can we help with your battery pack development project?
We turbocharge your battery projects from day one – even before you sign the contract. Whether you need a single-cell prototype or a massive high-voltage pack with multi-BMS integration, our team tailors solutions to your exact specs. We partner with you upfront to map timelines, anticipate hurdles, and hit tight deadlines without breaking stride. While most projects ramp to full production in under 9 months, our real superpower is flexibility: no project is too simple or too complex to deliver smarter, faster, and safer.
Our available capacity for Battery Packs exceeds 1,000 per week currently, with plans to expand our facilities before the end of 2025.
Mass-producing custom lithium batteries isn’t just complex—it demands deep expertise, precision engineering, and relentless iteration. Most suppliers take years (and costly missteps) to master it. At Yibai Energy, we’ve already done the hard work: our team delivers industry-proven solutions to top-tier OEMs, from single-cell prototypes to multi-BMS mega-packs.
With us, you gain:
Decades of Specialized Know-How – No more trial-and-error R&D. Cost Efficiency – Optimized designs that slash waste and scale seamlessly. Zero-Compromise Quality – Rigorous testing to meet global standards. Future-Proof Compliance – Built-in adherence to evolving regulations.
We turn battery complexity into your competitive edge – faster, safer, and ready for tomorrow’s challenges.
Yibai specializes in Lithium-Ion (NMC) and Lithium Iron Phosphate (LFP) battery packs, but also offers NCA, LTO, NiMH, and other chemistries. We manufacture using cylindrical, prismatic, and pouch cell formats. This versatility allows us to meet diverse application needs. Our expertise ensures optimal battery pack design, regardless of chemistry or cell format, delivering tailored power solutions.
We accelerate custom battery pack and charger development, integrating smart BMS, via our dedicated New Product Introduction (NPI) team. This ensures swift design and manufacturing, delivering efficient, tailored solutions.
At Yibai Energy, safety and reliability are paramount. We meticulously analyze operational conditions and expected lifespan, managing risks through DFMEA and PFMEA. We collaborate closely with customers to define a clear project scope. Maintaining world-class reliability, we partner with suppliers and enforce rigorous internal quality controls. Utilizing modern manufacturing technology and best practices, we consistently deliver dependable, high-performance battery packs.
Are you an OEM looking for a battery partner?
We offer custom battery charger design and manufacturing for OEMs at commercial scale. Get in touch with us today!