Custom Battery Pack Design & Assembly
Custom polymer battery design and manufacturing with smart BMS, optimized for e-mobility, healthcare, and robotics. Partnering for peak performance.
Custom Polymer Battery Packs
High Quality Tactical Solutions
Your Custom Polymer Battery Pack Manufacturer
Lithium polymer batteries offer unparalleled flexibility in design, making them a highly sought-after solution across a multitude of industries. While their unique, thin-profile packaging presents certain challenges in handling and mechanical integration, the benefits far outweigh these considerations. The ability to customize cell dimensions at relatively low costs, even in small production runs, distinguishes lithium polymer cells from their cylindrical counterparts. This adaptability has fueled their widespread adoption in diverse applications, ranging from compact handheld electronics and agile drones to efficient eMobility solutions and robust energy storage systems.
The lithium polymer market is currently undergoing a dynamic period of growth, particularly with the emergence of new China-based manufacturers. These developments are poised to shorten supply chains, enhance accessibility, and further stimulate innovation. Moreover, the increasing demand for high-power applications, such as power tools and electric vehicles, is driving OEMs to push the boundaries of lithium polymer technology, exploring new frontiers in performance and efficiency.
At Yibai Energy, we complement the inherent flexibility of lithium polymer cells with our extensive manufacturing expertise. We understand the critical importance of meticulous handling throughout the production process, ensuring the integrity and longevity of these delicate components. Our design philosophy prioritizes flawless integration, incorporating robust protection mechanisms to safeguard against heat sources and mechanical damage. This comprehensive approach guarantees the reliability and safety of our custom lithium polymer battery packs over their entire lifespan.
We recognize that each application presents unique requirements, and we are committed to working closely with our clients to develop tailored solutions that meet their specific needs. Our team of experienced engineers and technicians possesses the in-depth knowledge and technical capabilities to navigate the complexities of lithium polymer battery design and manufacturing. By partnering with us, OEMs gain access to a reliable and experienced partner, capable of delivering high-performance, durable, and safe lithium polymer battery solutions that empower their products and drive their success in the marketplace
How can we help with your polymer battery pack development project?
- We offer comprehensive lithium polymer battery pack development, from design to production, catering to all clients.
- Our proposals cover design, sampling, certification, and manufacturing. We ensure cell protection and housing design accommodates swelling, maximizing lifespan.
- Our expertise extends to thermal management and communication, guaranteeing optimal performance.
- Partner with us for tailored solutions that meet your specific needs, ensuring reliability and efficiency throughout your project’s lifecycle. We provide expert control and protection, delivering battery packs that perform
Our Process
With over 10 years of battery design experience, we offer a complete solution and rapid project management on every project for the design and manufacture of battery pack solutions.
Your Proposal
We provide comprehensive proposals, detailing all aspects of custom battery packs and our deliverables. This ensures your team makes informed decisions regarding scope, timeline, milestones, and additional services, laying the groundwork for a streamlined project.
Your Project
We deliver exceptional custom battery pack projects, managed by a dedicated project manager. We collaborate on design, engineering, certifications, and production ramp-up, ensuring efficient and successful outcomes.
Your Product
Our efficient manufacturing delivers reliable, repeatable battery products. We provide on-time delivery and adaptable stock management.
How can we help with your battery pack development project?
We turbocharge your battery projects from day one – even before you sign the contract. Whether you need a single-cell prototype or a massive high-voltage pack with multi-BMS integration, our team tailors solutions to your exact specs. We partner with you upfront to map timelines, anticipate hurdles, and hit tight deadlines without breaking stride. While most projects ramp to full production in under 9 months, our real superpower is flexibility: no project is too simple or too complex to deliver smarter, faster, and safer.
Our available capacity for Battery Packs exceeds 1,000 per week currently, with plans to expand our facilities before the end of 2025.
Mass-producing custom lithium batteries isn’t just complex—it demands deep expertise, precision engineering, and relentless iteration. Most suppliers take years (and costly missteps) to master it. At Yibai Energy, we’ve already done the hard work: our team delivers industry-proven solutions to top-tier OEMs, from single-cell prototypes to multi-BMS mega-packs.
With us, you gain:
Decades of Specialized Know-How – No more trial-and-error R&D. Cost Efficiency – Optimized designs that slash waste and scale seamlessly. Zero-Compromise Quality – Rigorous testing to meet global standards. Future-Proof Compliance – Built-in adherence to evolving regulations.
We turn battery complexity into your competitive edge – faster, safer, and ready for tomorrow’s challenges.
LiPo batteries offer OEMs unmatched design flexibility, allowing for seamless integration into space-constrained applications. Comparable energy density to traditional lithium-ion ensures no power output compromise. They retain lithium-ion advantages: fast charging, high energy density, low self-discharge, and lightweight design. We specialize in custom LiPo solutions, maximizing these benefits. Our tailored designs accommodate complex spatial requirements, while maintaining optimal performance.
LiPo battery lifespan mirrors lithium-ion, influenced by usage, charging, storage, and maintenance. Comparable energy density means similar degradation patterns. Optimal lifespan requires careful handling. We offer custom LiPo solutions, prioritizing longevity through expert design and management. Our expertise minimizes performance impact from environmental and operational factors. Partnering with us ensures tailored battery packs with extended lifecycles, backed by our knowledge in proper usage and maintenance practices. We maximize your LiPo battery’s potential
Lithium polymer (LiPo) batteries offer unparalleled product flexibility. Their gel electrolyte, unlike liquid in Lithium-Ion, allows thin, customizable formats for complex spaces. Despite this, LiPo batteries deliver comparable power output to same-sized Lithium-Ion. This adaptability makes them ideal for applications with unique spatial constraints. We specialize in custom LiPo solutions, ensuring optimal integration and performance. Our expertise extends to design and manufacturing, prioritizing safety and efficiency. We deliver tailored LiPo battery solutions to meet your specific needs
Are you an OEM looking for a battery partner?
We offer custom polymer battery pack design and manufacturing for OEMs at commercial scale. Get in touch with us today!