80V 630Ah Forklift Lithium Battery

The average price for a lithium-ion forklift battery is roughly $17-20k (about 2-2.5x more than a similar lead-acid battery). For that higher upfront price, an operation will save money on: Energy bills: lithium-ion batteries are 30% more energy-efficient and charge 8x faster than lead-acid batteries.

A typical forklift lithium battery is worth up to 40% of a new truck’s value and will give you approximately 10,000 hours of operating time. It’s your fuel for the next five years or more…as long as you maintain it according to the manufacturer’s maintenance guidelines

Typically for lithium ion batteries they are at least 95% efficient, whereas lead acid batteries offer efficiencies around 80-85%. This is important as it allows the battery to charge faster and have a more effective battery capacity, which relates to how much energy can be stored by the battery.

Choose suppliers based on product quality, customer reviews, certifications, and shipping options. Ensure the supplier provides reliable support and warranties for the best value.

Popular models include Hyster H2.5XT-3.5XT, Toyota Traigo 80oraz Crown SC 5200/5400 (3–5-ton capacity). These heavy-duty forklifts benefit from lithium’s fast charging, longer lifespan, and zero maintenance, making them ideal for warehouses, logistics, and manufacturing.

There are different types of lithium-ion batteries, and their lifespan varies. Cheaper models, often used in cell phones and power tools, last 2-7 years. Others last much longer.

Substantially, the lithium battery cost relies on the type of metals used. Different lithium batteries use unique cathode materials. Here, valuable metals like cobalt, manganese, nickel, and lithium are pricier than low-cost materials like cobalt blended with aluminum.

A typical forklift battery has a capacity of approximately 40 kWh. Assuming a 75% efficient charger and that the duty cycle per shift is 75% of the battery, this means that the electrical energy required per shift is 40 kWh. If charging is done once per shift over a 4-hour period, the demand is 10 kW.

In residential settings, refurbished forklift batteries have been used as a cost-effective alternative to traditional solar batteries. Homeowners with moderate energy needs reported success in storing solar power for nighttime use, particularly when using newer or well-maintained forklift batteries.

Forklifts can use either 36-volt or 48-volt batteries, be sure to confirm what your lift truck can handle. The wrong choice can cause severe damage to your equipment. Write down the size of the battery compartment in inches (width, depth and height).

We use industrial lead acid batteries in most of our forklifts, and they are much bigger and heavier than most batteries. In fact, some are so heavy the lift uses the batteries’ weight to help counter-balance the load lifted by the forklift. Some industrial lifts may use multiple batteries.

Why is it important to storage charge lithium batteries? Storage charging is charging your lithium battery to 60% voltage so you can leave it on the shelf for an extended period. Leaving your lithium batteries fully discharged or fully charged will cause the cells to deteriorate and get out of balance

Extended Lifespan: Lithium batteries typically last 10 years or more, compared to lead acid batteries’ 3-5 year lifespan. This longer lifespan reduces the frequency of replacements and maintenance, resulting in substantial cost savings over time.