Les 9 principales idées fausses sur les batteries lithium-ion pour chariots élévateurs : Une analyse approfondie

The use of lithium-ion batteries for forklifts is becoming more common in the material handling industry. Their quick charging, long life span, and opportunity charging ability make them a top choice for many businesses. However, despite their advantages, there are still many misunderstandings that prevent companies from fully embracing this technology.

Let’s walk through the top 9 misconceptions about forklift lithium-ion batteries, and clear up the confusion with facts from industry experts.

1. We Do Heavy Lifting – Electric Machines Can’t Handle That

One of the most common misconceptions is that electric forklifts powered by batteries lithium-ion can’t handle heavy loads. This is no longer true. Today’s electric machines are designed to perform just as well as internal combustion engine (ICE) forklifts.

Take the Hyster® J2.5-3.0XNL as an example. It offers lifting power that matches hydrostatic IC trucks. In fact, the lifting capacity is based on the truck’s capacity plate – not its energy source. So if a lithium-powered truck has the same capacity rating, it can handle the same load.

It’s also worth noting that electric forklifts are more energy-efficient than ICE models. The only concern is whether the machine has enough energy storage to complete a shift. Fortunately, batteries lithium-ion can be quickly topped up during breaks, thanks to their opportunity charging feature.

2. Replacing Lead-Acid Batteries with Lithium-Ion Is All You Need

While swapping out les batteries au plomb-acide with lithium-ion alternatives can offer significant benefits, it’s important to look deeper. To truly get the most from this technology, you should consider a manufacturer-approved lithium-ion battery system, not just a third-party aftermarket replacement.

Yibai lithium offers OEM battery systems that feature CANbus connectivity, allowing the forklift’s onboard diagnostics to work seamlessly. OEM-approved systems also enable technicians to troubleshoot directly through the forklift’s software—no third-party support required.

Before replacing lead-acid batteries, ask:

• Does your operation allow time for frequent short charges?

• Are your existing power infrastructure and outlets suitable for high-output chargers?

• Do you need additional charging stations near work areas to reduce travel time?

A well-integrated lithium system offers more than power—it streamlines operations and reduces long-term costs.

3. Lithium-Ion Batteries Are Too Expensive

It’s true that batteries lithium-ion have a higher upfront cost than les batteries au plomb-acide, but that’s only part of the story. The key is to look at total cost of ownership.

Thanks to longer cycle life, less maintenance, and improved energy efficiency, the cost per use of lithium-ion batteries is significantly lower. For example, Yibai lithium batteries are engineered with low internal resistance, making them more efficient and reducing grid energy waste by 30% compared to lead-acid.

As lithium prices continue to fall, a lithium battery with the same energy capacity now costs roughly 1.5 times that of a lead-acid battery—while lasting over twice as long. In the long term, lithium is clearly the more cost-effective solution.

4. We Must Replace the Entire Lead-Acid Fleet

It’s understandable to want consistency across your fleet, especially if you’re considering switching to lithium-ion. Replacing all machines ensures that operators don’t need to switch between charging systems or follow different maintenance routines.

However, a full replacement is not mandatory. Many companies have successfully managed mixed fleets, gradually transitioning over time. This approach is ideal when only part of your fleet operates under high utilization or when budget constraints exist.

In mixed fleets, make sure:

• Chargers are compatible with each battery type.

• Charging areas are clearly labeled.

• Staff is properly trained to handle both technologies.

Yibai lithium offers support for phased rollouts, helping businesses transition without disruption.